How to Process cutting in garment
The cutting section is responsible for cutting the fabric
and feed the sewing department with pieces of fabric in the form of a garment
component that is ready for the sewing process. The capacity of the cutting
department is planned based on the daily target requirements of the sewing
line. The garment factory cutting section is governed by the head of the cutting
section. The activity in the cutting section of the garment factory includes;
cutting, deploying, checking the quality of garment components by QC and helper
to sort pieces, numbering pieces and bundling.
1. The first Take the cloth from the fabric warehouse: The cutting department gets discount orders based on
production planning made by PPIC (planning production inventory control). Based
on the planning order, it can be accumulated how much fabric is needed. The
accumulation of fabric needed for a particular order can be used to submit an
application to the fabric warehouse to send the fabric to the cutting part to
immediately cut it.
2. Must be Fabric relaxation: Knitting cloth (like a t-shirt cloth) requires relaxation
before being cut. After receiving the fabric from the fabric warehouse, the
cutting department opens a cloth from a cloth roll and puts it on the table for
relaxation for several hours before cutting. The factory also relaxed the
fabric in the fabric warehouse overnight after unrolling the cloth.
3. Check the Planning order cutting: The head of the cutting section makes plans for the number
of markers that need to be prepared, calculates the size combination (size)
that will be set for each marker and determines the number of layers arranged
in each marker.
4. Fabric Layout / layering: In mass production, several layers of fabric are cut at the
same time. So the spreader puts the cloth on the table cut according to the
total marker. The height of the layer is maintained to a certain height of a
few inches or inches.
5. Check the Planning marker: The head of the cutting section designs marker adjustments,
marker length and the number of layers arranged in each layer.
6. Make a marker: This is the process of making general pattern lines to make
patterns of garments on paper sheets as a guideline for cutting garment
components. After the cloth is in the title, the marker paper is placed on top
of the layer. Factories that do not have CAD marker machines make markers
manually using paper patterns.
7. Cut the fabric: After making the marker, the garment is cut and taken out
of the cutting table arrangement. Various technologies are used to cut layers
of cloth, among others by cutting with a straight knife cutting machine,
cutting with a ribbon machine (straight knife), cutting using a band knife
machine and cutting with a computer-controlled automatic cutting machine.
CUTTING DEPT
8. Sort, bundling and garment numbering (components): After cutting the fabric, the layers are sorted by group
size and color group. Each sheet is numbered using a sticker. Stock is stored
on the inventory table, before being sent to undergo the next process.
9. Check cut components: To maintain cutting quality, standard cutting components
are checked randomly by quality inspectors, namely cutting QC. If damaged
components are found, they replace the damaged component. Details of the
inspection of the cutting section
10. Sort the printing and embroidery panels by QC; Printing and embroidery are done on cut panels to order,
then QC printing and embroidery sort after receiving printing and embroidery
panels from printing and embroidery machines. Inspection of printing and
embroidery panels is also included as a cutting part.
11. Re-cutting panel: Re-cutting is done for garment components that need to be
replaced in bundles. A rebate request was received from the sewing department
for the damaged garment part. Re-cutting is also done to cut block panels for
the problem of printing and embroidery. After receiving the garment panel from
printing or embroidery, this panel is reprocessed.
12. Covers garment components: Fusing (the inner layer that is attached by using a press
machine) on the garment component is done to smooth the garment part. The
process of attaching this layer is done in the cutting section. These
components are for example cuffs and scarves.
FLOW CHART: 1
FLOW CHART: 2
- Step by Step Fabric Inspection
- The Top of Garments Visual Devect
- Soft-Lines and Hard-Line Inspection
- Type of Inspection
- Lashes Pre-shipment Inspection
- How to Rattan Chair processing
- How to Rattan Raw Matrial processing
- How to Know sintetic Rattan
- How to on Site Test of Toys
- How to Inspection Toys Electrics
- Toys Test Performed During Inspection
- Quality Control
- Quality Control Procedure
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