Garments Pre shipment Inspection

Helps us prevent mistakes before they happen. Let's say we still make a minor mistake; inspection helps us realize that and allows us to take the necessary steps to prevent them from happening again in the near future.

Check and compare of Garment

Confirmation of Quantity
Confirmation of Accessories
Confirmation work sheet
Size Spec inspection
in Side Inspection
out Side Inspection
Packing.

Performed during an inspection of Garments

Measurement check
Color shading test
Needle damage
Seam strength test
Metal/needle detection test
Stuffing material check
Barcode scanning
Carton drop test
Smell test
Fitting test
Symmetry check
Color fastness test
GSM test
Adhesive test
Rub test.

QUALITY CONTROL: The definition of Quality Control is all efforts to ensure that the results of the implementation are in accordance with the plans that have been set and satisfy consumers The purpose of quality control is to prevent goods that are not in accordance with the desired quality standards continuously and can control, select, assess quality, so that consumers feel satisfied and the company does not lose.

The aim of the Entrepreneurs to run QC is to obtain profits in a flexible way and to ensure that customers get good quality and are satisfied, the investment can return, and the company gets a long-term profit.

The marketing department and the production department do not need to carry out, but it needs to be smooth by utilizing data, research and testing with statistical analysis from the QC section that is delivered to the production party to find out how the work is done as a step for improvement.

When carrying out QC testing and testing if some special problems are found, a study needs to be made so that they can be used to overcome problems in the production section and production can run smoothly with the targets achieved

In addition to the aforementioned QC department tasks, in the event of a complaint, re-check and certify the truth to be accepted separately and then reported to the relevant department for further improvement of the process.

Garment Quality control Process: After the preparation of the garment raw material is ready to use and meets the garment quality, the Garment process will then begin from:

Spreading and Fabric Marker Placement

Cutting & Assembling
Sewing (Sewing Process)
Trimming
Steaming
Folding and Packing (folding and packing)
Spreading and Fabrication of Markers

- Fabric from the roll, after being spread and slapped must let stand at least 1 day, especially for knitted fabrics so that the fabric Relax again to all shape and reduce fabric shrinkage so that the size spec / garment size matches that pattern already made.

- Marker patterns must meet the needs of the garment panel and direction

Fabric cutting and Assembling
Consideration of thickness of fabric cut
Shading the fabric color must be considered
Seam allowance / part to be sewn
Shrinkage of fabric (fabrics that are prone to shrinkage, must be tolerated greater during the cutting process)
Assembling Check (merging)
Sewing (Sewing Process)

The sewing process is determined by the machine and the tools used, and stitch quality standards.

The following describes the standard use of needles and Stitching quality standards

Button Check

Buttons must not break easily
Buttons fastness to washing
The size must match
Button stitches should be lock stitch
Buttonhole is not easy to stretch

Zipper Check

Zipper size must be in accordance with the part to be placed
The function of the zipper must be according to the type of garment (Jacket, pants, etc.)
Slider (zipper head) is not easy to jam Not easy to shrink when sewn

For that we need to do the following steps:

1. Cost control: The aim is that the products produced provide competitive prices

2. Production Control: The goal is that the production process (the process of implementing a conveyor belt) can be smooth, fast and the amount is in accordance with the plan to achieve targets.

3. Control of product specifications: Includes aspects of conformity, beauty, comfort, etc., namely the physical aspects of the product.

4. Control of product delivery time: The delivery of goods is related to the arrangement to produce the right amount of products on time so that they can be received on time by the buyer

Color Check